Vertical Lift Modules

Vertical Lift Modules (VLMs) are fully automated storage systems designed to save space, enhance productivity, and improve inventory management. By utilizing high ceilings, VLMs minimize floor space usage while maximizing storage capacity, offering the ultimate solution for modern facilities.

How Vertical Lift Modules Work

VLMs operate on the “goods-to-person” principle. Items are stored in trays within the vertical system, and with a touch on the user-friendly interface or a barcode scan, the requested tray is delivered directly to the operator at an ergonomic height. This process eliminates unnecessary walking and searching, ensuring efficiency and safety.

Benefits of Vertical Lift Modules

  • Space Efficiency: Reclaim up to 90% of your floor space compared to traditional storage methods.
  • Productivity Boost: Speed up picking and replenishment operations with trays delivered in under 30 seconds.
  • Inventory Control: Integrated software provides real-time tracking, reducing errors and improving accuracy.
  • Enhanced Security: Secure access with user authentication and tracking to protect valuable inventory.
  • Ergonomics and Safety: Operators retrieve items at an optimal height, reducing strain and injury risks.

Modula VLM types

Modula Lift

Modula Lift is the flagship heavy‑duty VLM designed for industrial use. It supports high tray payloads (up to 2,200 lbs) and offers fast throughput for storing parts, components, and bulky inventory. It’s available with internal or external bays and optional dual delivery for faster picking.

Modula Slim

Modula Slim delivers VLM automation in a compact footprint with only 1.6 m of depth. It uses dynamic tray height optimization to maximize storage density and is ideal for small warehouses, retail, or service environments. It also features low energy consumption and an easy‑to‑use interface.

Modula FlexiBox

Modula FlexiBox is designed for high‑density small‑parts storage. It uses bin‑based trays supporting up to 9 bins per tray, with bins holding up to 77 lbs each. The system supports multiple bay configurations and heights up to 65 ft, making it ideal for fast‑moving SKU environments like e‑commerce or electronics.

Multiple vertical lift modules installed in industrial warehouse
Worker retrieving inventory from vertical lift module tray
Warehouse management system displayed on tablet for inventory tracking
Internal tray storage system inside vertical lift module

Applications Across Industries

Vertical Lift Modules are highly versatile and support a wide range of industries:

Manufacturing

VLMs optimize manufacturing by storing tools, components, and raw materials in a compact system, reducing retrieval times and improving production flow.

Healthcare

Perfect for medical supplies and pharmaceuticals, VLMs provide secure, sterile storage with fast, accurate retrieval and real-time inventory tracking.

E-Commerce and Retail

VLMs enhance order fulfillment by compactly storing SKUs and enabling fast, accurate picking, even during peak demand.

Aerospace & Aviation

VLMs handle large, complex parts securely, reduce storage footprints, and provide quick access for maintenance and assembly.

Forklift moving inventory inside manufacturing warehouse
Production workers assembling components in manufacturing facility
Automotive manufacturing assembly line in factory
Medical staff in healthcare facility storage environment
Technician assembling electronic circuit board
Industrial machinery components stored in warehouse facility
Aerospace rocket engine assembly stored in industrial manufacturing facility

Advanced Features

  • Dynamic Tray Sizing: Trays adjust automatically to accommodate items of varying sizes and heights, optimizing storage density.
  • Seamless Integration: VLMs connect with warehouse management systems (WMS) and ERP platforms for streamlined operations.
  • Visual Picking Aids: LED light bars and graphical displays guide operators to the correct items, reducing errors.
  • Flexible Configurations: Install bays for single or dual-tray delivery, accommodating multiple floors and workflows.
Warehouse inventory management software interface
Interior mechanism of vertical lift module system
Worker retrieving inventory from vertical lift module tray
Robotic arm used in automated warehouse environment

Frequently Asked Questions

How much space can I save with VLMs?

VLMs can reduce storage footprints by up to 90%, making them ideal for facilities with high ceilings and limited floor space.

Yes, with features like automatic doors, safety sensors, and ergonomic designs, VLMs ensure operator safety.

Absolutely. VLM trays support loads of up to 2,200 lbs, making them suitable for a wide range of storage needs.

Contact Us

Ready to revolutionize your storage operations? Contact us today to learn how Vertical Lift Modules can optimize your facility and improve your bottom line.

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